Electrolysis · Fuel cells · Batteries

Performance loss?
Service life too short?

The causes may lie in the microstructure of your materials – or in how it changes during operation.

We make these changes visible and work with you to understand what they mean for performance. This helps your development team narrow down possible causes and assess material or design changes.

What changes inside?
Schematic of a PEM electrolyser with an enlarged material section: possible cracks, detachment and changes in catalyst structure. German labels; English explanation available. Enlarge illustration

Cracks in layers, detachment or changes in material structure: this schematic illustrates examples of changes we can investigate in more detail.

AI-generated schematic illustration of possible material changes.

What does the illustration show?

The example shows an electrolysis cell with a proton exchange membrane (PEM). The magnified view illustrates possible changes in the membrane and catalyst layers. Whether these changes affect performance needs to be investigated for the specific sample.

Large view and English explanation →

For development teams working on electrolysis,
fuel cells and batteries.

Your development question

What is holding
your development back?

01 / Understand

Performance falls
short of expectations.

From the outset or during operation: which material properties or changes in layers and interfaces could explain the lower performance?

02 / Assess

Changing materials or design.
What difference does it make?

A new material formulation, a different layer structure or an altered contact design: which differences matter for your cell's function?

Our approach

We investigate materials, structure and function. In context.

Our core expertise is investigating energy materials using X-ray microscopy (XRM) and X-ray computed tomography (CT).

Our investigations focus on how material structure relates to electrochemical behaviour. We combine findings on internal material structure with electrochemical measurement data and your knowledge of manufacturing and operation.

This allows us to examine possible causes of performance deviations and assess the significance of material or design differences. We use these findings to develop potential solutions and next steps with you.

A basis for your next decision.After the investigation, we present the findings and discuss with you what they mean for your next development decision.
How we work together

Insights from our research experience

Take a closer look.
Explore the connections.

Two examples from published studies on proton exchange membrane (PEM) electrolysis.

01

Understand hidden
loss pathways.

Why does some of the current fail to contribute to hydrogen production?

In a study, Christine Heume used X-ray microscopy (XRM) to investigate membrane electrode assemblies (MEAs) after operation in PEM electrolysers. The imaging revealed local changes in the microstructure, including thread-like structures – known as filaments – within the membrane. Complementary analyses confirmed their iridium-based composition and electrical conductivity. Modelling shows how associated parasitic current pathways can reduce local hydrogen yield.

Original study: Heume et al., Joule (2026)
02

Interpret structural
changes in context.

Does a visible change necessarily indicate a functional problem?

In a published study, we investigated how drying and rehydration affect the microstructure and function of membrane electrode assemblies (MEAs) in PEM electrolysers. Imaging revealed changes including cracks in catalyst layers. Compared with the references, however, no significant additional deterioration in electrical properties or gas-barrier function was observed over the period investigated.

Original study: Heume et al., Methods in Microscopy (2025)

Are you developing other electrolysis technologies, fuel cells or batteries? Let's explore whether our approach fits your question.

Discuss your project

Working together

Your question.
Our shared starting point.

  1. 01

    Define the question.

    Together, we clarify the development decision ahead and which investigation could support it.

  2. 02

    Interpret the findings.

    We investigate and interpret material findings in the context of manufacturing, operation and function.

  3. 03

    Develop potential solutions.

    Together, we develop well-founded material or design options and discuss how their effects can be tested.

Our recommendations draw on investigation results and scientific experience. Their effectiveness in the specific system must be tested through further development.

About Aletheia Materials

Scientific experience.
Working closely with you.

We bring our experience with electrochemical energy materials to your development question. Together with your team, we assess findings and identify possible next steps.

Eva Jodat

Eva Jodat

Co-founder · Business development

Currently acting head of department in the field of electrolysis and fuel cells at Forschungszentrum Jülich. Co-author of scientific studies on PEM catalyst layers, material changes and parasitic loss pathways.

Talk to Eva
Christine Heume

Christine Heume

Co-founder · Scientific leadership

Christine has many years of experience in X-ray microscopy and the investigation of electrolysers. In parallel, she works as a Staff Scientist at IET-1, Forschungszentrum Jülich. She is the first and corresponding author of the Joule study on iridium-based filaments and efficiency losses in PEM electrolysers.

Let's take a closer look together

What question
is your team working on?

In our first conversation, we discuss your development question and explore how Aletheia can help. Together, we identify a suitable next step.

For your first message, a brief description of your question without confidential technical details is enough.